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Articulated Twinset Railcars


 

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Articulated Twinset Railcars

 

Condensed from an article written by Tom McGavin in the New Zealand Railway Observer issue 121 of spring 1969.

Railcars were first successfully introduced in New Zealand between 1936 and 1942, although there had been a number of semi-successful trial ventures in earlier years. The 22 vehicles in stock at the close of 1942 were all of single-coach design, and at that time none could be coupled for multiple-unit operation. They had proved popular with passengers to such an extent that they were often fully booked and could not cope with the traffic offering. Accordingly, in his 1945 report, the General Manager of Railways, Mr James Sawers, wrote: "It is not proposed to extend the single-unit rail car services, but to concentrate on the provision of three-car Diesel electric sets, both articulated and non-articulated. Inquiries have been made with various British manufacturers, and tenders are expected in the very near future for eleven of the former type sets which will seat 120 passengers and for fifteen of the latter type sets which will seat 156 passengers. This latter type will be capable of running in combinations of three-car, six-car, nine-car, etc., sets."



It would appear that, if any tenders were in fact received at this time, they could not have been found acceptable because there was no more firm news of railcar proposals for more than three years. Then, about May 1949, the Minister of Railways, Mr Robert Semple, announced that tenders were to be called in Great Britain for the construction of ten twin-unit railcars to replace the six "Maahunui" type cars built for the Wairarapa service in 1936. To be of the articulated type consisting of twin bodies mounted on three four-wheel bogies, the new railcars would seat 88 passengers compared with 49 in the case of the single-unit vehicles. They would be powered by two 200 h.p. high-speed lightweight diesel engines of the horizontal type installed under the floor in such a manner as to leave the entire floor space above available for passenger and luggage accommodation and driving compartments.


Although I have not yet been able to trace any record of an official announcement, it appears that these ten cars were additional to 25 of similar type placed on the estimates in 1948 and included in the published list of stock "on order" as at 31 March 1949. The order for all 35 railcars was placed early in 1950, the first published reference of which we have knowledge being in the Railway Gazette of 17 March 1950. Here it was stated that 35 twin-unit articulated railcars had been ordered from the Drewry Car Co. Ltd. by the New Zealand Government Railways at a cost of £ I ,400,000, ten to be specially adapted for use over the Rimutaka Incline and 25 to be for general service. Delivery was then expected to begin towards the end of 1952 or early in 1953, but these estimates proved far too optimistic.

In 1952, Mr H. C. Lusty, General Manager, in his submissions to the Royal Commission of Inquiry into New Zealand Railways, forecast replacement of all provincial passenger trains by one-class railcar services, leaving the main trunk expresses as the only long-distance passenger trains composed of ordinary stock. He added that, now that the Rimutaka tunnel and deviation were under construction, it was no longer necessary to have a special design for the Rimutaka Incline, and all the new cars would now be standard. Changes in design and improvements to the seating had caused delay, and delivery would now be retarded. He was recommending to the Government that further railcars be ordered in addition to the 35 already on order.

The Report of the 1952 Royal Commission, dated 20 June, indicated that the Department proposed to base 15 of the new railcars at Auckland to work services to Opua, Taneatua, Rotorua, and Taumarunui; five at Wellington for the Wairarapa line; and 15 at Christchurch for the Midland, Westport, and Picton lines. The Department had calculated that another 45 railcars would be needed to replace all provincial express trains, all local passenger trains (except suburban), and most mixed trains. The Commission agreed that all of these services were very desirable, but believed that fast railcar services, either daylight or evening, between Auckland - Wellington and Christchurch - Dunedin - lnvercargill would be most popular and profitable. In the event, the Christchurch - Dunedin - lnvercargill proposal was adopted (February 1956), but it was 1968 before these cars were introduced between Auckland and Wellington.



It is interesting to observe that it was proposed in 1952 to transfer the six Wairarapa railcars to the New Plymouth Taumarunui line, and the nine Vulcan cars from Christchurch to Dunedin and Invercargill to work services between Dunedin and Cromwell and from Invercargill to Bluff, Tuatapere, and Lumsden. In the event, the Wairarapa cars were withdrawn a few months after the opening of the Rimutaka Tunnel in November 1955, while a few of the Vulcan cars went to Dunedin to institute a Dunedin-Cromwell service, the others however being retained for the Westport - Greymouth - Hokitika runs, and for relieving on the Midland line.

Two years after the Commission's report port, when the first of the new railcars were nearly ready for delivery ex works (in 1954), it was announced that the first 15 would be widely distributed on mainline services throughout the country. It was intended to "give all districts the benefit of modern diesel railcar services at the earliest Possible date".

The first of the new railcars was duly unloaded from the Cumberland at Wellington on 31 January 1955. It made its first demonstration run on Tuesday 15 March. when it ran from Wellington to Napier, 196.3 miles. Its first run in revenue passenger service was on 6 April, when "Rm" 100 worked the 7.57 a.m. Wellington - Napier and 1.50 p.m. Napier-Wellington services in place of the usual "Standard" double-bogie car. Sufficient of the new cars, which were being numbered from 100 to 134 inclusive, were available by 1 August to enable a new timetable to be introduced on the Wellington - Napier - Gisborne route from that date. The "Standard" cars were subsequently concentrated on the Wellington-New Plymouth run, where a new timetable was inaugurated from 31 October 1955, eliminating the former twice-weekly expresses and the local Wanganui - New Plymouth passenger train service. Introduction of the new articulated cars on the Wairarapa line followed the opening of the Rimutaka Tunnel on 3 November 1955, but it was necessary to use the old Wairarapa railcars on some workings for a time until enough of the big cars were available.

The South Island received its infusion of the "new look" in February 1956, new services being introduced between Christchurch and Picton and between Christchurch-Dunedin-lnvercargill from the 1 3th of that month. A week later, twice-daily railcar services between Christchurch, Greymouth, and Ross were begun in place of the former combined express train and railcar services. Some Vulcan railcars later went south to Dunedin, where they instituted a daily Cromwell-Dunedin-Cromwell service in place of the former thrice-weekly mixed trains from I October 1956.

Auckland saw its first railcar services ever when some of the new cars began running between Auckland, Whangarei, and Okaihau from 12 November 1956, and between Auckland, Taumarunui, and New Plymouth from 26 November. The pattern was not finally woven, however, until 8 February 1959, when daily railcar services were introduced between Auckland and Rotorua, and between Auckland, Tauranga, and Te Puke. It is ironic that the first railcar services at Auckland were also the first of the long-distance runs to be withdrawn after the phasing-out of the articulated railcars was announced early in 1967. The Auckland-New Plymouth service is the only survivor of the Auckland district network introduced between 1956 and 1959, though the later Auckland Wellington daytime service has been some small compensation.

Built at the Smethwick works of the Birmingham Railway Carriage and Wagon Co. Ltd., on behalf of the Drewry Car Co. Ltd. as principal contractors, each of the new articulated railcars, measuring 107 feet over couplers and scaling 56.3 tons ready for service, was equipped with two FIAT 700.040 horizontal 6-cylinder naturally aspirated diesel engines with a rated output of 210 horsepower each at 1,550 r.p.m. With a full complement of 88 passengers and luggage to give an all-up weight of about 63 tons, these railcars accordingly had a ratio of 6.7 horsepower per ton, compared with a similar figure for the "Standard" cars, and 6.1 h.p./ton for the "Vulcan" cars.

With transmission through a Vulcan - Sinclair traction type fluid coupling and a Wilson-Drewry five-speed epicyclic gearbox to final-drive units mounted on each axle of the two 4-wheel driving bogies, each railcar has a designed top track speed, according to contemporary technical descriptions, of 65 m.p.h. This is similar to the designed performance of the earlier railcars, and has been amply borne out in practice.

In three of the annual Railways Statements, 1958, 1959, and 1960, some most interesting details were appended of the performances of the various classes of loco. motives and . railcars in the North and South Islands. The 1960 report was the only one to cover the work of these railcars for a year after all the new services had been inaugurated. It showed that, for the year from April 1959 to March 1960, the 35 articulated railcars ran 2,326,665 miles, or an average of 66,476 miles per car. Each car was in use, on average, on 260 days out of the 365 (or about five days out of every seven), and the average mileage run per day in use was 256. The total fuel consumption was 672,001 gallons of diesel fuel, which meant that these railcars ran almost 3 1/2 miles per gallon consumed. On this basis, their fuel tank capacity of 300 gallons (two 150-gallon tanks per car) would give them a range of about 1,000 miles. Average operating costs worked out at 5.75 pence per mile for drivers' wages, 4.47 pence per mile for fuel, 1.77 pence per mile for lubricating oil and similar stores, and no less than 30.58 pence per mile for maintenance and repairs. It is this latter item that has not endeared these railcars to the authorities, and explains the search for equipment that will be less costly to maintain.

Soon after the articulated railcars entered service, some difficulties were experienced, especially during the 1955-56 summer months. In March 1956 the General Manager attributed late running of the Hawke's Bay services in part to unexpected trouble with the engine-cooling systems resulting in overheating of the engines. He said modifications were being made as quickly as possible to the cooling systems of each engine.

In July 1957 the Minister of Railways told Parliament that faults in the engines of the new articulated railcars would be corrected largely at the expense of the suppliers. He said these railcars had been "a source of anxiety" to him and to the staff of the railways. Of the 76 engines, including the six spares, the crankcases and connecting rods were to be replaced by the supplier at the full cost. For the remaining 62 engines, the Government would pay 20 percent of the cost of those parts. This would restore all the engines to nearly new condition. Other troubles associated with air-filtering and engine-cooling had been put right by the railways.