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Condensed from an article written by Tom McGavin in the New Zealand Railway Observer issue 104 of winter 1965.

Twenty five years ago, in war-torn September 1940, the first of ten double-bogie railcars ordered by New Zealand Railways in 1938 from the Vulcan Foundry Ltd., England, arrived quietly, unheralded and unsung, at a South Island port. Others followed later, until nine were delivered safely and put to work in the South Island. One of the ten was a victim of a torpedo attack during the voyage to New Zealand.



On May 9, 1938, the Minister of Railways, then Mr D. G. Sullivan, announced that the tender of the Vulcan Foundry Co. Ltd., Lancashire, England, had been accepted for the supply of ten complete standard diesel railcars, and that tenders would also be invited for the supply of ten 3-car diesel-engined train units, each with accommodation for about 150 passengers. The first railcar was due to be supplied 14 months from the date of the order, and the balance at the rate of one a fortnight thereafter. Mr Sullivan said it had been found impracticable to build the cars in New Zealand. Six cars were at that time under construction in the Hutt railway workshops, but delays in deliveries of material and equipment from England had put back the entire rolling stock building programme. The order for ten more railcars was therefore placed overseas to help make up the leeway.

Reporting the order, the Railway Gazette in its issue of July 8, 1938, gave further details. The bodies and underframes were to be all steel and carried on welded steel bogies with roller-bearing oiler-bearing axleboxes. Each car was to have a bogie-mounted 275 b.h.p. Vulcan-Frichs oil engine, a Vulcan-Sinclair fluid coupling, and a 5-speed Wilson epicyclic gearbox, arranged to give a top speed of 75 m.p.h. A driving compartment was to be provided at each end, and there were to be seats for 52 passengers.

As built, the principal change in design was seen to be the provision of a 6-wheel bogie to carry the power unit, instead of the 4-wheel bogie shown in the original sketch, and the horsepower. rating of the 6-cylinder diesel engine was established at 250 normal and 275 overload. The seating capacity was established at 50 in 24 double and two single seats, and a 5ft. 10 3/4in. luggage compartment was provided to hold about one ton of luggage. Ready for service with 65 gallons of fuel and 50 gallons of water, each car turned the scales at 36 tons. Fully laden with passengers and luggage, the weight became about 40.5 tons on a total wheelbase of 53ft. 6in., the maximum axle loading being less than 9 tons, and adhesion weight about 17 tons. This low axle loading (which was the reason for adding an extra carrying axle to the power bogie) was required so that the cars could he used over the light stack and bridges between Stillwater and Reefton, for it was contemplated to use the cars on a new. service between Greymouth and Westport when the Buller Gorge railway was completed.

Initially, however, they were brought into use on the Christchurch-Hokitika newspaper service, with some local runs between Greymouth and Hokitika, replacing the small 4-wheel cars that had been used since August 1936. Leaving Christchurch at 2.20 a.m., this railcar service was due to reach Greymouth, 145 miles, at 6.40 a.m., and Hokitika, 169 miles, at 7.45 a.m. The overall time of 5hr. 25min. compared favourably with the 8hr. 4min. allowed the four-times-a-week "express" service.

After arrival at Hokitika, the railcar was used to run two return trips to Greymouth, leaving Hokitika at 10 a.m. and I p.m., and Greymouth at 11.15 a.m. and 2.30 p.m., though the afternoon service did not run on Saturdays. These local services were allowed only 52 or 53 minutes to cover the 24 miles, with up to l 2 intermediate stops.

At 4.25 p.m., the car left Hokitika on its return journey from coast to coast. Departure time from Greymouth was 5.42 p.m.—after a 26-min. stop—and arrival time at Christchurch was 10.23 p.m. More stops were scheduled on the homeward journey than on the outward one. Down the long slope across the Canterbury Plains, from Springfield to Christchurch, 44 miles, the car was allowed only 67 min., though up to six intermediate stops might be required. There were no Sunday services on this line.

The maximum speed laid down for normal service conditions was 55 m.p.h., but top speeds upwards of 60 m.p.h. were not unusual when lost time was being recovered, and wherever track conditions permitted. After a demonstration run on October 25, 1940, when the Minister of Railways and an official party were returning from the West Coast, it was reported that a maximum speed of 78 m.p.h. had been attained east of Springfield, and that a speed in excess of 70 m.p.h. was maintained v. with ease for several miles, and w with a complete absence of sway or roll. From October 28, "Rm" 50 was scheduled to be used each Monday, Wednesday, and Friday, and one of the small cars on alternate days.

Three of the Vulcan railcars were in service by mid-1941, and another four v. were reported in September to have arrived. It was at this stage that it was first announced that they would be used on the Greymouth-Westport service. This was inaugurated from September 7, 1942, as a petrol conservation measure, for the Buller Gorge railway. was still not complete in all respects.

The new service between Greymouth and Westport, 94 miles, provided for two return journeys daily, with stops at all of the 30 intermediate stations if required, and times varying from 3hr. 30 min. to 3hr. 51 min. Connections were provided at Stillwater with the expresses to and from Christchurch. Westport-Christchurch passengers, formerly conveyed by road to Greymouth, leaving Westport at 6.30 a.m., could now. leave Westport at 7.23 a.m. Departure times of the railcars were 7.25 a.m. and 3.25 p.m. from Greymouth, and 7.23 a.m. and 2.55 p.m. from Westport. This service required a minimum of two railcars in service daily on this route, and four could sometimes be needed, because provision had been made for two cars to be coupled together when necessary and driven from the leading cab.

By September 1942, all nine of the Vulcan railcars, numbered "Rm" 50 to 58 inclusive, were in service, and the two 4-wheel cars, Nos. 20 and 21, had been withdrawn from stock. About this time, a railcar service was instituted between Christchurch and Timaru each morning, again in order to conserve tyres and petrol, and this run added another 1,200 miles a week to the mileage being run by the Vulcan cars. The annual scheduled mileage was thus raised to something over 310,000, and the later extension of two services a day over the 14 miles from Hokitika to Ross built it up still further.

While the Timaru service was in operation (it was discontinued from July 16, 1945, when the road service was restored), the Vulcan railcars ran about 325,000 train-miles a year, and more than 400,000 vehicle-miles, but thereafter they settled down to an average of 282,000 train-miles a year, and 351,600 vehicle-miles, for the next ten years.

A notable feature of the Christchurch - Timaru service was that it boasted w hat was at the time the fastest start-to-stop booking on New Zealand Railways. The 16.7 miles from Rakaia to Ashburton were allowed only 21 minutes, an average speed of 47.7 m.p.h. from start to stop.

Over the years, minor adjustments were made to the timings of the railcar services on the Midland, Hokitika, and Westport lines, but from February 20, 1956, the new 420 h.p. 88-seat articulated cars took over the Christchurch-Greymouth-Ross service, including the daytime express running, and the utilisation of the Vulcan railcars was considerably reduced as a result. From October 1, 1956, however, a new service instituted over the 155 miles between Cromwell and Dunedin—6.30 a.m. from Cromwell and 4.12 p.m. from Dunedin— provided more opportunities for the Vulcans, Nos. 52 and 53 being transferred south in September, with No. 54 due to follow. With 12 intermediate stops, the allowance for the 155 miles, including the climb over the 2,029ft. Wedderburn pass, was about 5.25 hours.

In April 1957, following derailment of the Cromwell-Dunedin railcar on three Occasions in that month, in each instance at low speed and with little damage, this service was suspended until an urgent track rehabilitation programme was completed. The service was resumed from November 10, 1957.

A few months later, from May 11, 1958, the Otago Central railcar service was slightly curtailed, to terminate at Alexandra, 136.4 miles from Dunedin, because traffic beyond that town was found to be negligible. Today, this railcar service is allowed 4.5 hours each way with up to 17 intermediate stops, leaving Alexandra at 7.20 a.m. and Dunedin at 4.35 p.m.

From September 29, 1958, when another car was available at Dunedin, a local morning service from Palmerston to Dunedin Monday to Friday and the corresponding late afternoon service from Dunedin Monday to Thursday were turned ever to railcar operation. Later, a midday suburban working to Port Chalmers was taken over by the railcars whenever one was available.

The pattern of services now operated by the Vulcan railcars was thus established basically Greymouth-Westport and Dunedin-Alexandra, with relief, local, and special services elsewhere as required. Operating statistics published in 1959 and 1960 showed that they were then running a total vehicle-mileage of just under 300,000 miles a year, or nearly 33,000 miles per car in stock. Repair and running costs at that time, excluding depreciation and similar charges, averaged just under four shillings a mile. This covered repair charges, driver's wages, and fuel and stores costs. Fuel consumption was just under 6 miles to the gallon. Their capital cost had been £17,857 each.

The Vulcan railcars have had their share of mishaps and misfortunes Apart from the Otago l Central derailments of April 1957, already mentioned there have been several altercations with slips and the occasional boulder on the track (On May 6, 1947, 'Rm" 53 \\as gutted by fire about 1.5 miles west of Poerua between Moana and Otira while working the Greymouth-Christchurch service. Passengers and mails were off-loaded safely, hut a small quantity of luggage was damaged. This car was completely rebuilt and re-engined and returned to service in June 1950.

Fire also gutted "Rm" 57 on June 29, 1955, between Avoca and Staircase, again while working the evening service to Christchurch and rebuilding was completed in 1958 at the Addington Workshops.

On April 23 1957, Nos. 50 and 58 \were working the evening Ross-Christchurch service when gear trouble was encountered while climbing through the Otira Tunnel. After three stops in attempts to remedy matters, the brakes failed to hold and the cars ran backwards into the runaway siding at Otira. No 58 was derailed over the end of the siding hut there were no serious injuries. This accident resulted in a complete overhaul and revision of inspection and maintenance procedures for railcars.

No major alterations were made to the design of these railcars since they were built, but one change that may be noted was the removal of seats 49 and 50 and their replacement by a small compartment for use by the guard. This appears to have been done in the mid-1950's. Another alteration made a little later was to rearrange the drivers' controls to match the arrangement in the 88-seat cars.

When originally placed in service, the Vulcan railcars were painted in the standard all-over red livery with Grey roof and black undergear, but beginning with No. 52 in November 1951 they were thereafter turned out after overhauls in carnation red with the silver stripes and silver roofs that became so familiar.